Experimental study of effect of post processing on fracture toughness and fatigue crack growth performance of selective laser melting Ti-6Al-4V

For Ti-6Al-4V, a titanium alloy increasingly used in aerospace structure, selective laser melting (SLM) is an attractive additive manufacturing technology, which is attributed to its complex construction capability with high accuracy and good surface quality. In order to obtain qualified mechanical properties, SLM parameters and post processing should be tailored for diverse service conditions. Fracture toughness and fatigue crack growth (FCG) behavior are critical characteristics for damage tolerance evaluation of such metallic structures, and they are affected by post processing technologies significantly. The objective of this study is to obtain the fracture toughness and fatigue crack growth behavior of Ti-6Al-4V manufactured by SLM, and to evaluate the influence of post-SLM thermomechanical treatment and surface machining. Fracture toughness and FCG tests were performed for SLM Ti-6Al-4V in three types of post processing status: as-built, heat treated and hot isostatically pressed (HIPed), respectively. Specimens with as-built and machined surface were tested. The microstructure and fractography were analyzed as well in order to investigate the relevance among manufacture process, microstructure and mechanical properties. The results demonstrate that as-built SLM Ti-6Al-4V presents poor ductility and FCG behavior due to martensitic microstructure and residual stresses. Both heat treatment and hot isostatic pressing improve the plane-stress fracture toughness and FCG performance considerably, while surface machining shows slight effect.     

论裂纹扩展J积分阻力曲线变化规律的影响因素

本文对大塑性变形条件下，裂纹稳定扩展过程的J积分阻力曲线变化规律进行了全面的分析。给出了不同约束条件下dJ／da与试样的载荷因子L、裂纹尖端张开角CTOA及裂纹扩展时的瞬时旋转中心的系数r之间的理论表达式。从而论证了不同约束条件下，试样的几何尺寸因素对其J阻力曲线变化趋势的影响规律。     

A new approach on necking constitutive relationships of ductile materials at elevated temperatures

A new method is presented to determine the full-range, uniaxial constitutive relationship of materials by tensile tests on funnel specimens with small curvature radius and finite element anal-ysis (FEA). An iteration method using FEA APDL (ANSYS parametric design language) program-ming has been developed to approach the necking constitutive relationship of materials. Test results from SAE 304 stainless steel at room temperature show that simulated load vs displacement curve, diameter at funnel root vs displacement curve, and funnel deformation contours are close to mod-eled results. Due to this new method, full-range constitutive relationships and true stress and effec-tive true strain at failure are found for 316L stainless steel, TA17 titanium alloy and A508-III stainless steel at room temperature, and 316L stainless steel at various elevated temperatures.     

民用飞机平尾气动载荷计算方法研究

水平尾翼的主要功能是保证飞机具有纵向静稳定性和俯仰可操纵性。民用飞机由于起飞重量大、重心变化范围广,对平尾的操纵性要求很高,为了提高平尾的操纵效率,民用飞机一般采用平尾安定面可微动的设计手段,加上升降舵偏转以及翼身洗流等因素的影响,使得飞行中平尾处的流场变得非常复杂,如何准确或偏保守地确定平尾上的气动载荷一直是民用飞机飞行载荷计算中的一个难点。介绍了民用飞机平尾气动总载荷和载荷分布的计算原理和方法,并提出了如何协调基于测力、测压试验得到的载荷,以及平尾弦向分布载荷的修正方法。     

复合材料梁腹板开孔补强设计及有限元稳定性分析

复合材料梁结构由于工艺性、维护性等要求,结构梁腹板中出现开孔不可避免,不同形式的开孔有着不同承载能力。通过对梁腹板结构不同形式的开孔在剪切载荷下屈曲分析研究,得到屈曲载荷,分析不同开孔补强形式对结构承载的影响,以期为梁、肋等结构开孔补强设计提供补强形式选择和参考。     

谐波阻抗调配器校准技术研究

作为负载牵引测量系统中的重要器件,谐波阻抗调配器的应用越来越广泛,但是目前国内有关该类仪器的校准工作尚无报道。本文以谐波阻抗调配器的工作原理为基础,设计了校准方法,并重点分析了矢量重复性的三种定义,提出了最佳校准方法。通过与出厂测试数据对比,验证了校准方法的可行性。     

民用飞机阵风载荷及减缓技术的研究

由于民用飞机机翼具有大展弦比的特点,因此阵风载荷经常成为民用飞机飞行载荷的严重情况,是各国适航标准重点考察的飞行情况。而且,阵风干扰还会因飞机机体的自身弹性引起结构弹性振动,使飞机结构刚度降低,造成机体疲劳损伤,甚至引起颤振。因此,在民用飞机载荷设计过程中对阵风载荷及其减缓技术进行研究具有非常重要的意义。介绍了民用飞机阵风载荷的原理及相关技术,以及阵风载荷减缓技术中用直接升力控制方法来实现机翼的阵风载荷减缓。     

航天用复合材料结构高温极限承载能力试验方法

针对航天飞行器飞行特点,本文给出两种基于破坏时间的承载能力试验方法,可以获得结构在不同飞行温度和时间下的承载能力。能够充分发挥材料在传热过程中的高温承载能力,降低结构防热质量。     

关于飞机结构疲劳载荷谱低载截除水平选取的探讨

低载截除作为飞机结构疲劳载荷谱简化的重要内容之一，可以大幅节省疲劳试验的时间与成本，然而目前对于低载截除水平的选取尚无公认的标准方法。本文对文献中已有的低载截除水平进行广泛地搜集，将低载截除水平划分为基于材料疲劳极限与基于谱最大载荷的两种选取方式，探究两种选取方式之间的联系，建立低载截除水平关系模型。结果表明：两种低载截除水平选取方式本质上是一致的，基于谱最大载荷的选取方式结合了飞机载荷与结构材料的特点，是对基于材料疲劳极限选取方式的延伸，所建立的低载截除水平关系模型能够为实际工程中疲劳载荷谱简化时低载截除水平的确定提供参考。     

两种供操纵系统强度校核用载荷计算方法比较

传统计算和运用有限元计算是操纵系统现有的两种供强度校核用载荷计算方法,本文运用这两种方法对飞机操纵系统的典型段进行了计算,并比较了两种方法的具体计算结果,得出了相应的结论,扩展了计算供操纵系统强度校核用载荷的方法。